Forming simulation for maximum process reliability.

Using state-of-the-art FEM simulation, we help you secure forming processes even in the early development phase. Our virtual component evaluation makes it possible to identify risks before the first tool is manufactured.

Feasibility studies based on realistic FEM models

We analyze whether a component can be manufactured reliably in the desired geometry and material selection. By precisely simulating the forming behavior, we provide a sound basis for decision-making in design and toolmaking.

Process Design: Optimized from the very first simulation run

Our simulations support the design from the initial blank through drawing stages and tool geometries to the process parameters of the forming machines. This creates a robust manufacturing process that saves material, time, and costs.

Assessment of cracking and wrinkling

We identify critical areas where material failure threatens or wrinkles can form. Based on these insights, we develop targeted measures for process optimization.

Analysis of material thickness distribution

The simulation shows exactly where the material thins out or builds up. This information is crucial to optimally balancing component strength, crash behavior, and weight.

Springback prediction for precise component geometries

We evaluate the expected springback and assist with compensation in tool design. This allows you to achieve tight tolerances on the very first try.

Digital protection according to industry standard

Using FEM simulation, we ensure that our results are industry-grade, reliable, and reproducible.

We also perform on the phone.

Enders Colsman INC.
Brauck 1
58791 Werdohl

Phone: +49 (0)2392 / 9782 103
Fax: +49 (0)2392 / 9782 81

Email: info@colsman-forming.com

Contact us